
Process heating systems – Maintenance
Industrial process heating systems are critical assets in any manufacturing plant, and maintaining their optimal performance is key to ensuring smooth operations. These systems play a crucial role in controlling the temperature of processes, ensuring high-quality production, and maintaining efficiency throughout manufacturing. Whether you’re managing heating for a large-scale production line or a smaller facility, process heating maintenance is essential for the longevity and efficiency of your equipment.
Proper maintenance extends the lifespan of industrial heating systems, enhances energy efficiency, and reduces operational costs. In fact, regular process heating maintenance can lead to significant improvements in output, product quality, and a more predictable production schedule. By ensuring your heating systems run smoothly, you not only increase return on investment but also minimize the risk of unexpected breakdowns that can lead to costly downtime.
Predictive Maintenance for Reduced Downtime
At the core of a successful process heating maintenance strategy is the practice of data collection and analysis. By gathering data on system performance, we can predict when certain components are likely to fail, allowing us to address potential issues before they become costly problems. This approach is at the heart of Planned Preventative Maintenance (PPM), a proactive methodology that helps businesses avoid unexpected downtime by scheduling maintenance when it best suits their operations.
This predictive approach is much more than a reactive fix—it’s a strategic way to improve your business’s bottom line by minimizing unplanned interruptions. With our expertise, you can be confident that all maintenance work is carefully scheduled and executed at a time that minimizes disruption to your production processes.
Reliable Process Heating Repair When You Need It Most
In addition to regular maintenance, process heating repair is sometimes necessary to restore your system to peak condition. Even with the most diligent maintenance efforts, wear and tear over time can lead to issues. That’s where our expert team comes in. We understand that delays in heating system repairs can halt production, so we prioritize quick and effective service to get your systems back up and running as soon as possible.
We pride ourselves on our ability to provide prompt, high-quality process heating repair services that address the root cause of the issue and ensure the long-term performance of your equipment. With a focus on precision and efficiency, our engineers are equipped to handle a wide range of heating system repairs, from minor fixes to more complex issues that require expert knowledge and experience.

Service You Can Trust, Every Time
Our commitment to excellence is demonstrated in the relationships we’ve built with our clients. We offer comprehensive Service Level Agreements (SLAs) with all our process heating maintenance clients, ensuring that every maintenance service is performed to the highest standard. These agreements set clear expectations and benchmarks, and we rigorously measure our performance to ensure we meet the speed and quality of service that we promise.
In 2023, we exceeded our performance targets with 100% of callouts meeting our response time goals. On average, our team responded to calls within just 2 hours and 34 minutes, showcasing our commitment to providing timely service when you need it most. We know that prompt responses are only part of the equation, which is why we focus on getting the job done right the first time. Our expert engineers have an exceptional first-fix rate, meaning fewer repeat visits and less disruption to your manufacturing schedule.
Expert Engineers at Your Service
Our team of engineers is highly trained in the maintenance and repair of a wide variety of industrial heating systems, including, Nu-Way, Elster Thermal Solutions (Honeywell), Riello, Honeywell Eclipse, Honeywell Maxon, Wieshaupt, Honeywell Kromschroder, Esa Pyronics, Stordy (Fives Group) and Comtherm.
From initial installation to routine maintenance and emergency process heating repair, we have the expertise to handle your heating system needs. Whether you’re dealing with a malfunctioning burner or require regular upkeep to avoid future breakdowns, you can count on our team to deliver high-quality service every time.

Industrial Heating Systems
Some of the industrial heating systems we have worked with are listed below, but if your system isn’t included, don’t despair, we can almost certainly help:
- Air handling units
- Air replacement plants
- Air supply houses
- Direct fired ovens
- Indirect fired ovens
- Brick drying ovens
- Industrial food ovens
- Kilns
- Regenerative thermal oxidisers
- Printing presses
- Industrial Boiler burners
- Tank burners
- Furnaces
- Cremators
- Incinerators (including environmental incinerators)
- Batch fryers

Commercial Heating Systems
We also maintain many different commercial heating systems including Powrmatic, Ambirad, Combat, Reznor, Benson, and Spaceray.
The commercial equipment types we are most commonly are asked to maintain are:
- Unit space heaters
- Cabinet heaters
- Radiant heaters
- Boilers
- Door curtains
- Suspended unit heater
- Gas fired heating coils
- Gas fired HVAC
You can read more about our approach to maintenance and management of your process heating systems, in the Fairburn Asset Management Excellence Journey